SERVICES · PRE-FEED ENGINEERING
De-risking industrial integration from day one.
Technical analysis, flow management and energy optimisation tailored to your existing industrial infrastructure — from feasibility studies to Front-End Engineering Design.
FROM THE FIRST STUDY
Feasibility, thermodynamics, simulation.
We support our customers from the earliest stages through Front-End Engineering Design (FEED). Our teams conduct feasibility studies, thermodynamic calculations and numerical simulations to ensure optimal integration of our technologies into existing process architectures. Three disciplines work together on every study.
1
MECHANICAL ENGINEERING
Robust, tailor-made equipment for extreme conditions.
Our mechanical engineering approach focuses on designing robust, tailor-made equipment capable of withstanding the extreme operating conditions of industrial plasma processes. We perform detailed mechanical sizing of components exposed to thermal stress, mechanical loads and cyclic conditions, selecting materials resistant to high temperatures, corrosion, abrasion and fatigue.
Particular attention is given to sealing systems, for static and dynamic interfaces, to ensure operational safety and equipment integrity. All designs comply with international codes and standards, including ASME or CODAP, and are validated through finite-element analysis and stress testing when required. The modular nature of our systems facilitates transport, installation and scalability across industrial configurations.
In practice
- Sizing for thermal stress, mechanical loads and cyclic conditions
- Materials for high temperature, corrosion, abrasion and fatigue
- Static and dynamic sealing systems
- ASME / CODAP compliance, FEA validation
- Modular, transportable, scalable
2
AUTOMATION & CONTROL
Industrial PLCs that speak your plant’s language.
To ensure safe, reliable and flexible operation, our systems integrate a robust automation architecture based on high-performance industrial PLCs. The platform is compatible with the major industrial communication protocols — Modbus TCP/IP, OPC UA, EtherCAT and Profinet — for seamless integration into existing plant control environments.
We develop tailored control systems that interface with the client’s supervisory platforms, allowing continuous communication with upstream and downstream equipment: real-time monitoring of critical parameters, remote operation and secure data logging for performance tracking and troubleshooting.
All control cabinets are pre-wired and tested in our facilities to reduce on-site installation time and ensure compliance with machine safety standards. The architecture is designed for scalability — future upgrades, expanded functionality and additional sensors or actuators as needs evolve.
In practice
- Modbus TCP/IP, OPC UA, EtherCAT, Profinet
- Interfaces with your SCADA / supervisory platform
- Real-time monitoring, remote operation, secure data logging
- Cabinets pre-wired and tested in our workshop
- Scalable for future sensors and actuators
3
PROCESS ENGINEERING
From feedstock to hydrogen and carbon, at peak efficiency.
Process engineering is central to the successful deployment of HyPlasma® and plasma torch technologies in industrial environments. Our expertise spans the entire integration chain, from feedstock characterisation and flow conditioning to heat-transfer optimisation, product separation and recovery of valuable outputs such as clean hydrogen and solid carbon.
We analyse the process constraints specific to each site — pressure, temperature and flow variability — so our systems operate at peak efficiency without disrupting upstream or downstream operations: adapting plasma parameters, optimising gas residence time, and integrating quenching, filtration and storage tailored to the target products.
Our engineering teams design process configurations that maximise conversion yields while minimising parasitic reactions, balancing performance, energy consumption and product quality — whether retrofitting an existing installation or designing a new process around plasma technology.
In practice
- Feedstock characterisation and flow conditioning
- Heat-transfer optimisation and residence time
- Quenching, filtration, storage of H₂ and solid carbon
- Site constraints: pressure, temperature, flow variability
- Retrofit or greenfield
SERVICES
From a gas sample to a running plant.
From feasibility testing and process engineering to commissioning and long-term technical support, one team follows your project from concept to operation.
1
Pre-FEED engineering
Feasibility, thermodynamics and simulation, mechanical design, automation and process integration for your site.
2
Pilot testing
Your own gas on the 100 kW pilot: measured yields, energy per kg of H₂, carbon grades.
3
Commissioning & maintenance
Installation, start-up, training and long-term technical support.
Next step
Pilot testing
Validate the study on the 100 kW pilot with your gas.
Our products
HyPlasma® Tech
The unit most integration studies are about.