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PLASMA TORCH · THREE-PHASE AC

Low-carbon, high-temperature heat. Straight from the grid.

Our range of three-phase plasma torches is adaptable to a wide variety of industrial applications and operating conditions — from 30 kW pilots to MW-scale electrification.

3D render of the Plenesys three-phase plasma torch with the TRX system

3,000°C+

Arc temperature

under pressure, up to 6 barg

90–95%

Thermal efficiency

graphite electrodes, no direct water cooling

30 kW – 2 MW

Power range

TRX25 kW range · TRX75 MW range

300 arcs/s

At 50 Hz

three electrodes, no external magnetic field

WHY THREE-PHASE AC

A self-stabilised arc, with no rectifier and no magnetic field.

Today, industrial high-temperature heat is mainly provided by combustion, which generates significant CO₂ emissions. Plasma offers an electric alternative to decarbonise these processes.

Unlike DC plasma torches, which need external magnetic fields to stabilise the arc between anode and cathode, Plenesys’ patented three-phase AC torch uses three electrodes — each connected to a phase — that alternately act as anode and cathode. The arc stabilises itself, directly at grid frequency: at 50 Hz, that is 300 arc discharges per second, evenly distributed across the electrode pairs.

Robust and designed for harsh environments, the torch operates under pressure and with dusty or hot feedstock.

Guide: how does a plasma torch work? →

The arc between the three electrodes

Technical features

Everything you need to know about our three-phase torches.

TRX electrode holder of the plasma torch (3D render)

Continuous operation

Consumed electrodes are replaced automatically, without interrupting plasma generation, thanks to a built-in electrode feeding system. Precise arc regulation keeps performance stable and downtime minimal, with rapid start-up and limited maintenance.

Graphite electrodes

High efficiency

Thermal efficiencies above 90%, enabled by graphite electrodes without direct water cooling — fewer thermal losses, more energy transferred to the process.

TRX25 three-phase plasma torch with the TRX system (3D render)

Scalable and modular

A simplified electrical architecture that runs directly on AC power, without an AC/DC rectifier, cuts both CAPEX and OPEX. Available from 30 kW to 2 MW and compatible with multiple process gases.

Equipment in the Plenesys pilot laboratory in Sophia-Antipolis

Flexible operation

Runs on a wide variety of gases, including streams with solid particles, across a broad pressure range, and can be mounted at different orientations.

TRX25 HMI on an industrial panel PC and an operator cabinet panel

Automatic start-up and hands-free operation

Automatic start-up, hands-free operation, target power control and automatic adaptation to new operating conditions. An ergonomic HMI and electrode-tip recognition software add safety, reliability and ease of use.

TRX in 3D

Drag to explore the torch.

PlaSight · Mobile app

Your torch, live on your phone.

PlaSight brings the torch’s live data to your phone. Follow a run from the control room, the office or on the road: the camera view of the arc and every key process value, updated live.

PlaSight mobile app on three phones: cooling water, electrical values with live trend, and torch lighting

Live arc camera

The arc in real time, with the current on each of the three electrodes shown on the image.

Electrical values

Voltage, current and apparent power, with live trends.

Cooling water

Inlet and outlet temperature, flow and pressure, plus the flow on each electrode arm.

Secure access

Biometric unlock and an encrypted, certificate-pinned link to your site.

PlaSight mobile app on three phones: cooling water, electrical values with live trend, and torch lighting

SPECIFICATIONS

TRX25 and TRX75: choose your power.

Specifications can be adapted to project-specific requirements.

TRX25 three-phase plasma torch with the TRX system (3D render)

TRX25 · kW range

Three-phase torch at kW scale

TRX75 three-phase plasma torch, MW range

TRX75 · MW range

Three-phase torch at MW scale

  • POWER

TRX25 · kW range

30–200 kWefficiency 90–95%

TRX75 · MW range

0.5–2 MWefficiency 90–95%

  • PRESSURE RANGE

TRX25 · kW range

1–6 barg*

TRX75 · MW range

1–6 barg*

  • COMPATIBLE GASES

TRX25 · kW range

Specialty gases: H₂, CO, CO₂, CH₄… · Other gases: nitrogen, argon, air…

TRX75 · MW range

Specialty gases: H₂, CO, CO₂, CH₄… · Other gases: nitrogen, argon, air…

  • ELECTRICAL

TRX25 · kW range

380/400 VAC · 3-phase · 50 Hz

TRX75 · MW range

380/400 (or 20,000) VAC · 3-phase · 50 Hz

  • DIMENSIONS, WEIGHT

TRX25 · kW range

Ø 0.85 m × 1.1 m~200 kg

TRX75 · MW range

Ø 0.7 m × 1.5 m~350 kg

  • TYPICAL SECTORS

TRX25 · kW range

Pilot and small-scale projects · waste treatment, gas purification · HC cracking, gasification

TRX75 · MW range

Large-scale electrification of heavy industry · waste treatment, gas purification · HC cracking, gasification

* Can be adapted to project-specific requirements.

SECTORS

Where the torch goes to work.

Foundry workers pouring molten metal

Heavy industries

Electric high-temperature heat for steel, aluminium and cement.

Baled plastic bottles ready for recycling

Waste treatment

Plasma temperatures for gasification and vitrification.

Large metal silos under a cloudy sky

Hydrogen production

Low-carbon H₂ on site, from the gas you already have.

Carbon black powder

Carbon production

Solid carbon as a product, not an emission.

Inside the containerised 100 kW HyPlasma unit (cut-away render)

Our products

HyPlasma® Tech

The same torch, built into a turnkey hydrogen and carbon unit.

Rendering of a HyPlasma® unit on an industrial site

Services

Pilot testing

Run your own gas on the 100 kW test bench.